Maintaining machinery performance and longevity requires proper alignment and support. Two essential methods, chocking and shimming, ensure equipment operates efficiently while minimizing vibration, stress, and potential damage. Belzona Distributors will be demonstrating these solutions live at the International Workboat Show, providing attendees the chance to see these techniques in action.
Shimming Solution at the International Workboat Show
Shimming is the process of filling gaps to achieve the correct fit, alignment, or clearance between components. It is often used to correct manufacturing inaccuracies, compensate for material loss, adjust tolerances, or address deformation caused by long-term service.
Gaps can form for several reasons:
- Wear: Contact between components removes material, while general mechanical wear can distort features like keyways and slots.
- Chemical or environmental degradation: Exposure can break down concrete or metal surfaces, particularly on plinths and support structures.
- Manufacturing or design issues: Imperfections during fabrication or installation can create unintended spacing.
If untreated, gaps can lead to misalignment, poor load transfer, and stress concentrations that increase the risk of equipment failure. Even small gaps can trap moisture, promoting crevice or galvanic corrosion.
At the International Workboat Show, Belzona Distributors will demonstrate how shimming materials, such as Belzona 7111, can effectively fill gaps while maintaining full contact between components, protecting equipment from wear and corrosion.
Chocking Solution at the International Workboat Show
Chocking is a specialized form of shimming that ensures a machinery baseplate becomes a monolithic unit with its foundation. Proper chocking provides complete contact and optimal load transfer, reducing vibration and minimizing mechanical damage.
Large, high-vibration machinery is typically installed on concrete foundations using a chock. Ineffective chocks can loosen over time due to vibration and impact, slackening anchor bolts, and causing misalignment, especially problematic for equipment transmitting significant loads.
Several materials are available for chocking, each with its own advantages. Iron-filled grouts may corrode, while cementitious grouts, although strong in compression, often lack the chemical and impact resistance needed for harsh environments. Pourable polymeric materials, like Belzona 7211, offer strength, durability, and ease of installation, making them ideal for in-situ applications.
At the International Workboat Show, visitors will see how Belzona 7111 and 7211 flow naturally into voids, self-leveling to ensure full contact and precise alignment without the need to completely disassemble equipment.
Belzona Chocking and Shimming Compounds
Belzona offers a range of high-performance compounds designed to support and protect heavy equipment in demanding industrial and marine environments:
- Belzona 7111 – A pourable, self-leveling chocking, backing, and leveling compound built to absorb physical and thermal shock typical of marine propulsion systems and large industrial machinery. Its high compressive strength and excellent flow characteristics allow it to conform to surface irregularities, ensuring precision alignment and long-lasting structural integrity.
- Belzona 7211 – A deep-pour grout capable of supporting up to 8-inch (20.32 cm) depths. This three-component, 100% solids system delivers excellent load-bearing performance, low exothermic reaction, rapid strength development, and superior creep resistance. Its self-leveling properties and customizable flow options make it a versatile solution for anchoring heavy-duty equipment.
Belzona Distributors will be demonstrating both compounds at the International Workboat Show, showing attendees how these materials can be applied directly on-site to achieve precise alignment, reliable load transfer, and minimal downtime.
Practical Applications
Chocking and shimming are broad applications. While chocking targets a specific outcome, creating a monolithic unit between machinery and foundation, it can be considered a type of shimming. Belzona’s approach often uses the original equipment as part of the shimming or chocking operation, allowing for a perfect fit with minimal specialist tools.
Attendees at the International Workboat Show will have the opportunity to see live demonstrations, discuss real-world case studies, and learn practical tips from Belzona experts about applying these materials in marine and industrial environments.
Learn More:
Marine Coatings and Composites: Six Key Maintenance Areas
How to Repair Cavitation Damage on Boats
Diesel Engine Repair on a Passenger Ferry
Learn more about the International Workboat Show
Digital Content Creator, Belzona Inc., Miami, Florida
