Roof Repair and Maintenance with Belzona 3111 (Flexible Membrane)

Troublesome 10% of Roofs 

Belzona has identified that 90% of roof problems occur in only 10% of the roof areas. On flat roofs, the weight of pooled rainwater can cause deflection and subsequent structural damage. Microporous membrane weatherproof coatings can provide reliable solutions for roof repair and maintenance, preventing issues in roofing systems such as protrusion, joints and seams, glazing bars or skylights, and gutters caused by adverse weather conditions.  

As membranes prevent water ingress whilst allowing trapped moisture underneath to escape, they allow asset owners to manage moisture control in buildings more effectively. In addition, UV-resistant waterproofing membranes shield buildings and structures from UV radiation, helping to reduce energy consumption. 

Roof Repair and Maintenance
Belzona roof repair and maintenance systems provide solutions for roofing systems

Protrusion

Any extensions penetrating through roofs need robust roof sealant materials to ensure durability and prevent leaks. Most sealers used for a pitch pan or exhaust vent can crack due to plasticizer loss, ageing, vibration or roof movement. Sealants used at metal flashings may deteriorate due to adverse atmospheric conditions and may fail if the flashings are not cleaned before installation.

A flashing roof leak or roof vent leak can occur if the asset owners use materials of the wrong diameter. To repair roof flashings and other components of the roofing systems, Belzona offers weatherproofing coatings that adhere onto different substrates and complex geometries.   

Roof leak sealing fails due to weathering
Protrusion on a roofing system lacked robust sealing material
Microporous membrane coatings prevent water ingress through roof
Belzona microporous membrane seals the leak and prevents water ingress

Joints and Seams

Building movement can compromise structural integrity, especially at the joints and seams. Movement can occur between two parts of a building or two dissimilar building materials. This can result in leakage at roof expansion joints and seams. Microporous flexible waterproof membranes can effectively address this issue on joints and seams, allowing joint movement while maintaining protective properties.

Joints and seams on roofing system need repair
Leaking joints were causing disruption to operations in a department store
Belzona 3111 (Flexible Membrane) resolved the leaking issues at a roof expansion joint
Belzona 3111 (Flexible Membrane) resolved the leaking issues at a roof expansion joint

Glazing Bars/Skylight Sealants

Glazing bars and skylights generally fail because of the sealant. The natural expansion and contraction of roofs exacerbate this issue. Replacing the damaged skylight caulking will not solve the problem as the same issue will happen again. Belzona’s liquid-applied membrane coatings can offer a more permanent solution. They provide excellent adhesion to different substrates, offering watertight, weatherproof properties and UV-resistance.    

Original sealant of glazing bars fails due to UV attack and thermal expansion
Original sealant of glazing bars fails due to UV attack and thermal expansion
Belzona 3121 (MR7) seamlessly applied onto the damaged units, protecting the glazing bars against adverse condition
Belzona 3121 (MR7) seamlessly applied onto the damaged units, protecting the glazing bars against adverse conditions

Gutters

Gutters usually suffer corrosion due to stagnant water, leading to leaks at the joints, through bolt holes, or at the junction and the downspouts. To restore worn-out gutters, asset owners may consider a waterproofing membrane for a seamless transition from the roof to the gutter.

Roofing system need repair on gutter
Gutter sealant deteriorated at multiple points around a building, causing leaks through roof surface
Belzona microporous membranes prevent roof from leaking
After removal of damaged bituminous coating on the gutters, the owner applied Belzona 3111 (Flexible Membrane) to stop the water leak

Belzona Breathable Membranes for Roof Repair and Maintenance

Belzona waterproofing membranes for roof repair and maintenance include Belzona 3111 (Flexible Membrane), Belzona 3121 (MR7), Belzona 3131 (WG Membrane).

Belzona 3111 (Flexible Membrane)

Belzona 3111 (Flexible Membrane) is a water-based single component coating for long-term repair. The material is a reliable roof leakage solution. Its low-odor properties allow the application to be completed in a variety of different environments without disrupting operations. Apart from rain-resistant properties, Belzona 3111 (Flexible Membrane) exhibited high solar reflectance properties with an average SRI of 99.4%.

Belzona demonstrates how to repair roof leak with Belzona 3111 (Flexible Membrane)

Belzona 3121 (MR7)

Belzona 3121 (MR7) is two-component waterproofing solutions for emergency roof leak repair. It provides protection against rainwater, infrared, and UV radiation. Its superior properties include immediate water-resistance capability after application. It can cure even in fully immersed conditions.

Belzona demonstrates how to stop a roof leak with Belzona 3121 (MR7)

Belzona 3131 (WG Membrane)

Belzona 3131 (WG Membrane) is a moisture-activated urethane coating that can adhere to a wide range of materials. It is suitable for application in cold temperatures and cures down to 0°C (32°).

Belzona 3131 (WG Membrane) offers roof waterproofing solutions

How To Apply Belzona 3111 (Flexible Membrane) for Roof Repair and Maintenance

STEP 1

Prepare the surface by removing all dirt, dust, loose materials, grease, oil, and other contaminants. Wash all non-porous surfaces with mild detergent and allow to dry. Use Belzona 9111 (Cleaner Degreaser) if necessary to degrease galvanized steel and glass.

Surface preparation for microporous membrane coatings
Prepare roof surface by removing all dirt, dust, and any loose materials

STEP 2

Select the appropriate surface conditioner based on substrate.

a. Use Belzona 3911 (PSC Surface Conditioner) for roofing felt, asphalt, brick, concrete and other porous or bituminous surfaces, and leave the conditioner until it is touch dry.

Belzona 3911 Conditioner on roofing system
Condition surface with Belzona 3911 (PSC Surface Conditioner) and allow it to dry

b. Use Belzona 3921 (GSC Surface Conditioner) on glass, slate, lead, copper, aluminum, and other non-porous surfaces except Plexiglas and other plastics. Then, leave the conditioner until it is touch dry.

Belzona 3921 Conditioner prior to Belzona coating system
For non-porous surfaces, use Belzona 3921 (GSC Surface Conditioner) as conditioner

STEP 3

Lay out Belzona 9311 reinforcing sheet over the conditioned area. Belzona recommends using Belzona 9311 reinforcing sheet to add durability of the protective system.

Reinforcement sheet for durable Belzona membrane
Use Belzona 9311 reinforcing sheet before applying the first coat of Belzona 3111 (Flexible Membrane)

STEP 4

Apply Belzona 3111 (Flexible Membrane) with a soft bristled brush or spray over Belzona 9311 reinforcement sheet and allow the product to dry for around 2-4 hours.

Apply the first coat of Belzona 3111 (Flexible Membrane)(Microporous membranes) over the reinforcement sheet
Apply Belzona 3111 (Flexible Membrane) with a soft bristled brush or spray

STEP 5

Once cured, apply the second coat of Belzona 3111 (Flexible Membrane) to give a smooth finish.

Belzona recommends second coat of Belzona 3111 (Flexible Membrane) for durable protection
Apply the second coat of Belzona 3111 (Flexible Membrane) for a seamless application

FAQ

Among Belzona membranes for roof repair, Belzona 3111 (Flexible Membrane) is a water-based roof coating. The material is sprayable, making it suitable for large flat areas.

Belzona 3121 (MR7) is a weatherproofing liquid-applied membrane for emergency roof repair. The material bonds strongly to all common roofing surfaces including slate roofs, tile roofs, asphalt, felt, asbestos cement sheet roofs and metal roofs, even during adverse weather conditions. This system can resist to water immediately after application and cure in fully immersed conditions.

Contact Belzona to Learn How You Can Protect Your Roof

Leave a Reply