Roof Repair and Maintenance with Belzona 3111 (Flexible Membrane)

Troublesome 10% of Roofs 

Belzona has identified that 90% of roof problems occur in only 10% of the roof areas. In particular, on flat roofs, the weight of pooled rainwater can lead to deflection, which can, in turn, cause structural damage. To address these challenges, microporous membrane weatherproof coatings offer reliable solutions for roof repair and maintenance. By forming a continuous and durable barrier, they help prevent common roofing issues associated with protrusions, joints, and seams, as well as glazing bars, skylights, and gutters, which often result from adverse weather conditions.

As membranes prevent water ingress while allowing trapped moisture underneath to escape, they enable asset owners to manage moisture control in buildings more effectively. In addition, UV-resistant waterproofing membranes shield buildings and structures from UV radiation, thereby reducing energy consumption.

Roof Repair and Maintenance
Belzona roof repair and maintenance systems provide solutions for roofing systems

Protrusion

Any extensions that penetrate through roofs require robust roof sealant materials to ensure durability and prevent leaks. Most sealers used around pitch pans or exhaust vents can crack due to plasticizer loss, ageing, vibration, or roof movement. The deterioration of these materials is due to adverse atmospheric conditions and nd improper surface preparation, such as failing to clean the flashings before installation.

A flashing roof leak or roof vent leak can also occur if the asset owners use materials of the wrong diameter. To repair roof flashings and other roofing components of the roofing systems, Belzona provides weatherproofing coating that adheres to various substrates and complex geometries, offering durable protection against environmental damage.

Roof leak sealing fails due to weathering
Protrusion on a roofing system lacked robust sealing material
Microporous membrane coatings prevent water ingress through roof
Belzona microporous membrane seals the leak and prevents water ingress

Joints and Seams

Building movement can affect structural integrity, especially at the joints and seams. This can result in leakage at roof expansion joints and seams. Microporous membranes can effectively address these issues, allowing joint movement while maintaining protective properties.

Joints and seams on roofing system need repair
Leaking joints were causing disruption to operations in a department store
Belzona 3111 (Flexible Membrane) resolved the leaking issues at a roof expansion joint
Belzona 3111 (Flexible Membrane) resolved the leaking issues at a roof expansion joint

Glazing Bars/Skylight Sealants

Glazing bars and skylight sealants often fail due to natural expansion and contraction of roofs. Replacing the damaged skylight caulking will not solve the problem as it is likely to recall. Belzona provides liquid-applied membranes – a more permanent solution that offers excellent adhesion to various substrates, along with watertight, weatherproof, and UV-resistant properties.

Original sealant of glazing bars fails due to UV attack and thermal expansion
Glazing bar sealant fails due to UV attack and thermal expansion
Belzona 3121 (MR7) seamlessly applied onto the damaged units, protecting the glazing bars against adverse condition
Belzona 3121 (MR7) protects the glazing bars against adverse conditions

Gutters

Gutters usually suffer corrosion due to stagnant water, leading to leaks at the joints, through bolt holes, or at the junction and the downspouts. To restore worn-out gutters, asset owners may consider a waterproofing membrane for a seamless transition from the roof to the gutter.

Roofing system need repair on gutter
Gutter sealant deteriorated at multiple points around a building, causing leaks through roof surface
Belzona microporous membranes prevent roof from leaking
After removal of damaged bituminous coating on the gutters, the owner applied Belzona 3111 (Flexible Membrane) to stop the water leak

Belzona Breathable Membranes for Roof Repair and Maintenance

Belzona waterproofing membranes for roof repair and maintenance include Belzona 3111 (Flexible Membrane), Belzona 3121 (MR7), Belzona 3131 (WG Membrane).

Belzona 3111 (Flexible Membrane)

Belzona 3111 (Flexible Membrane) is a water-based single-component coating that serves as a long-term roof leakage solution. Its low-odor properties allow the applications in a variety of different environments without disrupting operations. In addition to its rain-resistant properties, Belzona 3111 (Flexible Membrane) exhibited high solar reflectance properties with an average SRI of 99.4%.

Belzona demonstrates how to repair roof leak with Belzona 3111 (Flexible Membrane)

Belzona 3121 (MR7)

Belzona 3121 (MR7) is two-component waterproofing solutions for roof leak repair. The system is suitable for emergency repairs, providing protection against rainwater, infrared, and UV radiation. Its superior properties include immediate water-resistance capability after application. It can cure even in fully immersed conditions.

Belzona demonstrates how to stop a roof leak using Belzona 3121 (MR7)

Belzona 3131 (WG Membrane)

Belzona 3131 (WG Membrane) is a moisture-activated urethane coating that can adhere to a wide range of materials. It is suitable for application in cold temperatures and cures down to 0°C (32°).

Belzona 3131 (WG Membrane) offers roof waterproofing solutions

How To Apply Belzona 3111 (Flexible Membrane) for Roof Repair and Maintenance

STEP 1 – Surface Preparation for Roof Repair and Maintenance

Prepare the surface by removing all dirt, dust, loose materials, grease, oil, and other contaminants. Wash all non-porous surfaces with mild detergent and allow to dry. If required, use Belzona 9111 (Cleaner Degreaser) to degrease galvanized steel and glass.

Surface preparation for microporous membrane coatings
Prepare roof surface by removing all dirt, dust, and any loose materials

STEP 2 – Surface Conditioner for Roof Repair and Maintenance

Select the appropriate surface conditioner based on substrate.

a. Use Belzona 3911 (PSC Surface Conditioner) for roofing felt, asphalt, brick, concrete and other porous or bituminous surfaces, and leave the conditioner until it is touch dry.

Belzona 3911 Conditioner on roofing system
Condition surface with Belzona 3911 (PSC Surface Conditioner) and allow it to dry

b. Use Belzona 3921 (GSC Surface Conditioner) on glass, slate, lead, copper, aluminum, and other non-porous surfaces except Plexiglas and other plastics. Then, leave the conditioner until it is touch dry.

Belzona 3921 Conditioner prior to Belzona coating system
For non-porous surfaces, use Belzona 3921 (GSC Surface Conditioner) as conditioner

STEP 3 – Use Reinforcement Sheet to add durability to the coating system

Lay out Belzona 9311 reinforcing sheet over the conditioned area. Belzona recommends using Belzona 9311 reinforcing sheet to add durability of the protective system.

Reinforcement sheet for durable Belzona membrane
Use Belzona 9311 reinforcing sheet to add durability to Belzona 3111 (Flexible Membrane) coating

STEP 4 – Application of Belzona 3111 (Flexible Membrane)

Apply Belzona 3111 (Flexible Membrane) with a soft bristled brush or spray over Belzona 9311 reinforcement sheet and allow the product to dry for around 2-4 hours.

Apply the first coat of Belzona 3111 (Flexible Membrane)(Microporous membranes) over the reinforcement sheet
Apply Belzona 3111 (Flexible Membrane) with a soft bristled brush or spray

STEP 5 – The Second Coat of Belzona 3111 (Flexible Membrane)

Once cured, apply the second coat of Belzona 3111 (Flexible Membrane) to give a smooth finish.

Belzona recommends second coat of Belzona 3111 (Flexible Membrane) for durable protection
Apply the second coat of Belzona 3111 (Flexible Membrane) for a seamless application

FAQ

Can waterproofing membranes for roof repair and maintenance be spray applied?

Among Belzona membranes for roof repair, Belzona 3111 (Flexible Membrane) is a water-based roof coating. The material is sprayable, making it suitable for large flat areas.

What is the most suitable material for emergency roof repair?

Belzona 3121 (MR7) is a weatherproofing liquid-applied membrane for emergency roof repair. The material bonds strongly to all common roofing surfaces including slate roofs, tile roofs, asphalt, felt, asbestos cement sheet roofs and metal roofs, even during adverse weather conditions. This system can resist to water immediately after application and cure in fully immersed conditions.

Contact Belzona to Find Out More about Roof Repair and Maintenance

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