INTRODUCTION TO CRACKED ENGINE BLOCK REPAIR
A cracked engine block in a vehicle is not uncommon. What might seem like a disastrous situation, does not necessarily mean the end of the engine’s lifespan. The cracks can lead to a series of problems, for that reason they need to be eliminated. Therefore, there are various methods of repairing cracked engine blocks: from welding and brazing, to cold metal stitching. Belzona offers a solution that does not require hot work or specialist tools.
BELZONA HOW-TO
For the repair of this cracked engine block, we used Belzona 1111 (Super Metal), Belzona 9111 (Cleaner/Degreaser), Belzona 9341 (Reinforcement Tape), and a few tools from our machine shop. The engine had a few hairline spider cracks. After the surface was thoroughly cleaned, and the cracks were terminated by drilling and tapping small holes at their ends. Studs were then threaded into the holes and cut flush with the casing. The cracks were veed out with a grinder, and the repair area was thoroughly roughened. Belzona 1111 was mixed and applied directly onto the cleaned surface. A small piece of reinforcement tape wetted out with the mixed material was applied over the crack and encapsulated into the Belzona material already applied. Remaining mixed material was applied onto the entire area to create a buildup of approximately 1/8″ (3 mm). The entire application took less than an hour.
Drawing: Cracked Engine Block Repair with Belzona 1111
VIDEO: CRACKED ENGINE BLOCK REPAIR
SUPPLIES AND TOOLS USED FOR THIS CRACKED ENGINE BLOCK REPAIR
STEP-BY-STEP INSTRUCTIONS OF CRACKED ENGINE BLOCK REPAIR
Clean Repair Area
Thoroughly clean the repair area. Remove all dirt, grease and other contaminants.
Degrease Repair Area
Use Belzona 9111 (Cleaner/Degreaser) to degrease the repair area.
Terminate Cracks
To terminate the cracks, drill 3/16″ (48 mm) holes at their ends to prevent further propagation.
Tap Holes
Tap the holes
Remove Residue
Using Belzona 9111 (Cleaner/Degreaser) remove all residue to keep the repair area free of contaminants.
Insert Studs
Insert studs into each hole.
Cut Studs
Cut the studs flush with the casing.
Vee Out Cracks
Vee out the cracks using a grinder.
Roughen Surface
Roughen the surface, and degrease the application area with Belzona 9111.
Tape Repair Area
Mask off the repair area.
Mix Belzona 1111
Measure Belzona 1111: 3 parts Base to 1 part Solidifer by volume, and mix thoroughly.
Prepare Reinforcement
Wet out a suitable length of Belzona 9341 (Reinforcement Tape) with the mixed product.
Apply Belzona 1111
Apply a thin film of mixed product onto the prepared area, pushing the product well into the roughened profile.
Encapsulate Belzona 9341
Bed the wetted layers of Belzona 9341 down over the crack into the product already applied.
Complete Repair
Belzona’s epoxy solutions can be used to repair cracked engine blocks. Belzona also offer solutions to an extensive range of engineering problems and repair situations.
Interested in purchasing Belzona’s epoxy-based composites?
Yulia Burova, Marketing Director, Belzona Inc., Miami FL, USA
How much is the repair kit
Hello! Thank you for your interest. Please use this link https://www.belzona.com/en/about/disfinder.aspx to find a distributor in your area. They will assist you with pricing. Best regards, Belzona Team
Hi where can I purchase this?
Hello Luis,
You can purchase through one of our Distributors, you can find one in your area by using this link: https://www.belzona.com/en/about/disfinder.aspx.
Best regards,
Belzona Team
I need to repair a cracked engine block at home. Is this product suitable for this and if show much is it? Tel 07932696207
Rgds,
Giles Wilson
Hello Giles,
Thank you for your interest in Belzona products. Please fill out a contact form on this page with your enquiry: http://www.belzona.com/en/contact.aspx and one of our Belzona representatives in your area will assist you.
Best regards,
Belzona Team
Where can a person buy this product for repairing engine blocks?
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where can I find this product and what is the cost?
Dear Mr. Borne,
Thank you for your interest in Belzona products. Please fill out a contact form on this page: http://www.belzona.com/en/contact.aspx and one of the Belzona representatives in your area will assist you.
Best regards,
Belzona Team